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• Type: Linear machine Vic ‘87 type • Pallet transport system: free on motorized conveyer • Pallet dimensions: 80 x 95 mm • Machine dimensions: 9.000 x 3.700mm • Nr. of pieces automatically assembled:11 • Nr. of pieces manually assembled: 0 • Operators on the machine: 1 • Throughput: 1 piece in 20 seconds • Product version: 6 (valve NA 6,12,24 V and valve NC 6,12,24 V)
Main features:
- Monobloc frame made of welded steel to ensure easy machine transport without dismounting the units for quick start-up
- Smart and universal (for all the product versions) pallet encoding system.
- Nr. 3 electric presses for the insertion of some components with ±10 micron tolerance. Thanks to a closed-loop-control system featuring linear transducers and measuring video cameras, we can guarantee these tolerances, although the components are built with 0,1 mm tolerance.
- Considering the reduced dimensions of the components, all of them are fed by means of piezo-electric vibration feeders.
- The machine features 4 video cameras, one for measuring the insertions depths, one for robot guidance, and two for controls on the assembled pieces.
- There is an electric control on the solenoid to check that the coil is not interrupted and that the right solenoid is loaded on the machine.
- The machine features 3 flow-rate and leak test controls of the valves.
- There are 2 robots to load/unload on a tray: one robot loads the coil by means of a guiding robot, the second one is for the testing units and for palletizing the assembled product.
- On the machine there is a gluing unit: the glue is UV single component. Then there is a station with a UV led lamp for polymerizing the glue.
- Laser for marking the logo and the serial number on good valves.
- Bowl and linear feeders with MOXMEC piezo technology to ensure better performances and reduce power consumption.
- Production data monitoring system with extended , clear text messaging for trouble-shooting and graphical display of production and stoppages statistical data
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Linear machine to mount and test solenoid valve |
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